VEGA VEGAPULS 68 Radar Level Sensor

$2,500.00

The VEGA VEGAPULS 68 radar level sensor is designed for continuous, non-contact level measurement of bulk solids in demanding industrial environments. Using 26 GHz radar technology with a measuring range of up to 75 m, it supports reliable monitoring in tall silos, large bunkers, crushers, and other storage or processing systems.

With multiple antenna designs and materials available, the VEGAPULS 68 can handle challenging conditions involving dust, high temperatures, and elevated process pressures. Its wear-free measuring principle helps reduce routine maintenance. Contact ProInstru to confirm the correct configuration for your material, operating conditions, and installation requirements.

🕑 Lead time: 4-6 weeks
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Product Introduction

The VEGA VEGAPULS 68 is a radar level sensor developed for continuous measurement of bulk solids under demanding process conditions. It is suitable for high silos, large bunkers, crushers, and industrial storage facilities where dust, high temperatures, or difficult operating environments can affect measurement performance.

Key Features

  • Non-contact radar measurement minimizes wear and routine maintenance.
  • Measuring range up to 75 m for large storage installations.
  • 26 GHz operating frequency for continuous bulk-solid level monitoring.
  • Wide process temperature range, from -196 to +450 °C, depending on configuration.
  • High process pressure capability, up to 160 bar for suitable versions.
  • Multiple antenna designs and materials to suit different installation and process requirements.
  • Various signal outputs, including 4–20 mA/HART, PROFIBUS PA, and FOUNDATION Fieldbus, depending on the version.

Applications

  • Coal silos and coal-handling systems in power plants
  • Cement, clinker, and other building-material storage
  • Large bulk-material silos and bunkers
  • Stone crushers and aggregate-processing facilities
  • High-temperature industrial processes and furnace applications
  • Other demanding bulk-solids storage and handling systems

Technical Highlights and Selection Considerations

The VEGAPULS 68 offers a published measuring accuracy of ±2 mm and a beam angle of 3° or greater, depending on the antenna version. When selecting a sensor, consider the bulk material's properties, silo geometry, dust levels, process temperature and pressure, antenna type, and required output signal.

Product status: VEGA lists the VEGAPULS 6X as the successor to the VEGAPULS 68. For new projects, consider the successor; for existing installations, confirm model and configuration compatibility before ordering.

Frequently Asked Questions

1. What materials can the VEGAPULS 68 measure?
It is designed primarily for continuous level measurement of bulk solids, including materials such as coal, cement, and clinker.

2. What is the maximum measuring range?
The published measuring range is up to 75 m, subject to the application and selected configuration.

3. Can it operate in high-temperature environments?
Yes. The published process temperature range extends from -196 to +450 °C, depending on the instrument version and configuration.

4. Which signal outputs are available?
Depending on the selected electronics, options include 4–20 mA/HART, PROFIBUS PA, FOUNDATION Fieldbus, and Modbus. Confirm availability for the specific order configuration.

5. Is the VEGAPULS 68 suitable for dusty environments?
Yes. Its non-contact radar principle supports measurement in dusty bulk-solids applications. Actual performance depends on installation conditions and the selected antenna.

6. What is the recommended replacement for the VEGAPULS 68?
VEGA identifies the VEGAPULS 6X as its successor. Check the process requirements and existing installation before choosing a replacement.

Measurement Performance & Extreme Operating Limits

Measuring Range (Distance) Up to 75 m (246.1 ft)
Measurement Accuracy ± 2 mm
Radar Frequency & Beam Angle 26 GHz K-band technology; beam angle ≥ 3° (narrow focusing)
Process Pressure Range -1 ... +160 bar (-100 ... +16,000 kPa / -14.5 ... +2,320 psi)
Process Temperature Range -196 ... +450 °C (-320.8 ... +842 °F) cryogenic to high temperature
Ambient Temperature Range -40 ... +80 °C (-40 ... +176 °F)

Antenna Versions, Connections & Materials

Antenna Configurations Horn antennas ø 40 mm, ø 48 mm, ø 75 mm, ø 95 mm; parabolic antenna ø 245 mm; version for separate horn antenna
Wetted Parts Materials 316L Stainless Steel, Alloy C22 (2.4602), 1.4848 heat-resistant steel
Process Seal Materials FKM, FFKM, graphite and ceramic high-temperature seal system
Process Connections Threaded: ≥ G1½, ≥ 1½ NPT; Flanged: ≥ DN50, ≥ 2 in.
Housing Materials Plastic, Aluminium, Stainless steel (precision casting), Stainless steel (electropolished)

Electronics, Communication & Ingress Protection

Output Signals & Protocols Two-wire: 4 ... 20 mA/HART; Four-wire: 4 ... 20 mA/HART; PROFIBUS PA; FOUNDATION Fieldbus; Modbus
Protection Rating (IP Code) IP66/IP67, IP66/IP68 (0.2 bar / 1 bar)
Display & Operation Modules PLICSCOM display/adjustment module, VEGADIS 81 / 82 external display, PC/PACTware DTM, HART-Communicator, AMS™, PDM

Certifications, Approvals & Safety

Explosion Protection (Ex) Intrinsic safety "i", Flameproof enclosure "d", Dust ignition protection "t" (ATEX, IECEx, FM, CSA, NEPSI, KOSHA, EAC, UKEX)
Functional Safety SIL2 qualified according to IEC 61508
Marine Classifications ABS, BV, CCS, DNV, GL, LR, NK, RINA, RMROS marine classification