VEGA VEGAFLEX 86 TDR Level and Interface Sensor

$700.00

The VEGA VEGAFLEX 86 guided wave radar level transmitter is designed for continuous level and interface measurement of liquids under extreme process conditions. Using time-domain reflectometry (TDR), it measures liquid levels in tanks, bypass chambers, and boilers, with a measuring range of up to 75 m and process temperatures from -196 to +450 °C.

Built for demanding industrial environments, the VEGAFLEX 86 features a robust mechanical design and a second process seal (Second Line of Defense) for added protection. It provides reliable measurement even in applications involving foam, condensation, or product buildup. Contact ProInstru to confirm the appropriate probe type, process connection, pressure rating, and output configuration for your application.

🕑 Lead time: 4-6 weeks
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Product Introduction

The VEGA VEGAFLEX 86 is a guided wave radar transmitter for continuous level and interface measurement of liquids in demanding industrial processes. It sends microwave pulses along a cable, rod, or coaxial probe and evaluates the reflected signals to determine liquid level or the interface between two liquids. Its robust design makes it suitable for high-pressure and high-temperature applications in chemical processing, petrochemical plants, energy facilities, and oil and gas installations.

Key Features

  • Guided wave radar (TDR) technology for continuous level and interface measurement.
  • Measuring range up to 75 m for suitable configurations.
  • Measurement accuracy of ±2 mm, according to published product data.
  • Extreme process conditions: temperatures from -196 to +450 °C and pressures from -1 to +400 bar, depending on configuration.
  • Multiple probe designs: cable, rod, and coaxial versions.
  • Second process seal (Second Line of Defense) for additional process protection.
  • Reliable measurement in applications involving foam, condensation, or product buildup.
  • Multiple communication options, including 4–20 mA/HART, PROFIBUS PA, FOUNDATION Fieldbus, and Modbus, depending on the selected version.
  • SIL2 qualification and various hazardous-area approvals available for suitable configurations.

Applications

  • Level measurement in steam boilers
  • Level and interface measurement in distillation columns
  • LPG and other pressurized gas storage vessels
  • Chemical and petrochemical process tanks
  • Oil and gas processing facilities
  • High-temperature liquid storage and processing systems
  • Bypass chambers and vessels operating under extreme pressure conditions

Technical Highlights and Selection Considerations

The VEGAFLEX 86 supports process temperatures from -196 to +450 °C and process pressures from -1 to +400 bar, with limits dependent on the selected probe, process connection, seals, and configuration. Wetted materials include 316L stainless steel and Alloy C22 in specified versions. Available connections include threaded fittings and flanges.

When selecting a transmitter, consider the liquid properties, interface conditions, vessel geometry, probe length, pressure and temperature requirements, material compatibility, and required output signal. For saturated-steam applications, a special reference probe is available to compensate for density-related effects.

Frequently Asked Questions

1. What is the VEGA VEGAFLEX 86 used for?
It measures liquid level and liquid-to-liquid interfaces in tanks, boilers, bypass chambers, and other demanding process installations.

2. How does the VEGAFLEX 86 work?
It sends microwave pulses along a probe. Reflections from the liquid surface or interface are evaluated to determine the measured level.

3. What is the maximum measuring range?
The published maximum measuring range is 75 m, depending on the probe and application.

4. Can it operate at very high temperatures and pressures?
Yes. Selected configurations support process temperatures up to +450 °C and pressures up to 400 bar. Verify the ratings for the exact assembly before ordering.

5. Can the VEGAFLEX 86 measure the interface between two liquids?
Yes. It supports interface measurement when the liquids and their dielectric properties provide suitable reflection conditions. Application suitability should be confirmed for the specific media.

6. Which probe types are available?
Options include cable, rod, and coaxial probes. The appropriate type depends on the vessel geometry, installation conditions, and process requirements.

7. Which output signals are available?
Depending on the version, outputs include 4–20 mA/HART, PROFIBUS PA, FOUNDATION Fieldbus, and Modbus. Confirm the required communication protocol when specifying the instrument.

Measurement Performance & Extreme Operating Limits

Measuring Range (Distance) Up to 75 m (246.1 ft) cable probe / 6 m (19.69 ft) rod or coax probe
Measurement Accuracy ± 2 mm (precise level and interface tracking)
Process Pressure Range -1 ... +400 bar (-100 ... +40,000 kPa / -14.5 ... +5,800 psi)
Process Temperature Range -196 ... +450 °C (-320.8 ... +842 °F) cryogenic to extreme high temperature
Ambient Temperature Range -40 ... +80 °C (-40 ... +176 °F)

Probe Versions, Materials & High-Pressure Connections

Probe Configuration Versions Coaxial probe ø 21.3 mm (multiple holes); Coax ø 42.2 mm (single/multiple holes); Exchangeable rod ø 16 mm; Exchangeable cable ø 2 mm / ø 4 mm with gravity weight or centering weight
Wetted Parts Materials 316L Stainless Steel, Alloy C22 (2.4602), 316
Process Seal Materials FFKM, graphite and ceramic high-temperature / high-pressure seal system
Process Connections Threaded: ≥ G¾, ≥ ¾ NPT; Flanged: ≥ DN25, ≥ 1 in.
Housing Materials Plastic, Aluminium, Stainless steel (precision casting), Stainless steel (electropolished)

Electronics, Communication & Ingress Protection

Output Signals & Protocols Two-wire: 4 ... 20 mA/HART; Four-wire: 4 ... 20 mA/HART; PROFIBUS PA; FOUNDATION Fieldbus; Modbus
Protection Rating (IP Code) IP66/IP67, IP66/IP68 (0.2 bar / 1 bar)
Display & Operation PLICSCOM display/adjustment module, VEGADIS 81 / 82 external display, PC/PACTware DTM, HART-Communicator, AMS™, PDM

Certifications, Steam Boiler & Safety

Explosion Protection (Ex) Intrinsic safety "i", Flameproof enclosure "d", Dust ignition protection "t" (ATEX, IECEx, FM, CSA, NEPSI, CCOE, INMETRO, EAC, UKEX)
Steam Boiler Approvals Certified acc. to EN 12952-11 and EN 12953-9 for steam boiler water level limit and control
Functional Safety & Overfill SIL2 qualified according to IEC 61508; WHG / VLAREM II overfill protection
Marine Classifications ABS, BV, CCS, DNV, LR, NK, RINA marine classification