Endress+Hauser Proline Prosonic Flow G 500 Ultrasonic Flowmeter

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Prosonic Flow G 500 provides reliable ultrasonic measurement of natural and process gases under fluctuating conditions, with a remote transmitter and flexible connectivity.

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Endress+Hauser Proline Prosonic Flow G 500 Ultrasonic Flowmeter

The Endress+Hauser Proline Prosonic Flow G 500 is a robust gas ultrasonic flowmeter designed for accurate and reliable measurement of natural gas and process gas in demanding industrial applications. It is particularly suitable for the oil & gas and chemical industries, where gas composition and process conditions can fluctuate significantly.

The Prosonic Flow G 500 uses an ultrasonic time-of-flight measuring principle and is available as a remote transmitter version with up to 4 configurable I/Os, providing flexible installation and integration into process control systems.

Ultrasonic Gas Flow Measurement

Prosonic Flow G 500 is designed specifically for gas applications and provides reliable measurement over a wide gas velocity range.

The measuring range is:

0.3 to 40 m/s

Standard volume flow accuracy is:


  • ±1.0% o.r. for 3 to 40 m/s

  • ±2.0% o.r. for 0.3 to 3 m/s

With optional calibration, accuracy can be improved to:


  • ±0.5% o.r. for 3 to 40 m/s

  • ±1.0% o.r. for 0.3 to 3 m/s

This wide measuring range allows the flowmeter to handle changing gas flow conditions in industrial process systems.

Natural Gas and Process Gas Measurement

The Prosonic Flow G 500 is particularly suited to natural gas and process gas measurement.

Typical applications include:


  • Natural gas measurement

  • Process gas measurement

  • Fuel gas measurement

  • Gas distribution

  • Oil & gas production

  • Oil & gas processing

  • Chemical plants

  • Industrial gas systems

  • Gas process monitoring

Its robust design makes it suitable for applications where reliable gas measurement is required under changing process conditions.

Reliable Measurement Under Fluctuating Conditions

A major advantage of the Prosonic Flow G 500 is its ability to operate under fluctuating process conditions.

The instrument provides stable ultrasonic gas measurement while accommodating changes in gas velocity and process conditions, making it suitable for demanding industrial gas applications.

The flowmeter can provide both volume flow and corrected volume flow, supporting applications where gas volume needs to be referenced to defined operating conditions.

Corrected Volume Flow Measurement

In addition to standard volume flow, Prosonic Flow G 500 supports corrected volume flow measurement.

Standard corrected volume flow accuracy is:


  • ±1.2% o.r. for 3 to 40 m/s

  • ±2.1% o.r. for 0.3 to 3 m/s

With optional calibration:


  • ±0.8% o.r. for 3 to 40 m/s

  • ±1.2% o.r. for 0.3 to 3 m/s

This functionality is useful for gas applications where measured flow needs to be compensated for process conditions.

Wide Process Temperature Range

Prosonic Flow G 500 supports a medium temperature range of:

-50 to +150 °C

When an integrated pressure cell is used, the medium temperature range is:

-50 to +100 °C.

This wide temperature capability allows the instrument to operate in a variety of demanding gas measurement environments.

High Process Pressure Capability

The flowmeter supports process pressures from:

0.7 to 101 bar a

providing a broad pressure range for natural gas and process gas applications.

This makes Prosonic Flow G 500 suitable for both relatively low-pressure gas systems and higher-pressure industrial process installations.

Remote Transmitter Design

The remote transmitter configuration allows the sensor and transmitter to be installed separately.

The transmitter supports:


  • Up to 4 configurable I/Os

  • Flexible signal configuration

  • Local process information

  • Diagnostic information

  • Convenient transmitter access

  • Flexible installation

Separating the sensor from the transmitter can be particularly useful when the measurement point is located in a difficult-to-access area or when the transmitter needs to be installed at a more convenient location.

Robust Gas Measurement Construction

The Prosonic Flow G 500 is designed for demanding industrial environments.

The measuring tube is manufactured from:

1.4408 / 1.4409 (CF3M)

while the transducer uses:

1.4404 (316/316L) or Titanium Grade 2, depending on configuration.

This robust construction supports reliable long-term operation in oil & gas and chemical process environments.

Industrial Communication and Integration

The Prosonic Flow G 500 is designed for integration into modern process automation systems.

Its configurable I/O architecture supports integration with:


  • PLC systems

  • DCS systems

  • SCADA systems

  • Oil & gas control systems

  • Chemical process control systems

  • Gas measurement systems

This makes the flowmeter suitable for both standalone gas measurement and larger automated process systems.

Ultrasonic Time-of-Flight Technology

The Prosonic Flow G 500 operates using ultrasonic time-of-flight technology.

The ultrasonic measuring principle determines gas flow velocity based on the difference in ultrasonic transit time through the flowing gas. This provides a non-mechanical measurement method without moving parts, supporting reliable operation and reduced mechanical wear.

Heartbeat Technology

The Prosonic Flow G 500 incorporates Endress+Hauser Heartbeat Technology for device verification and diagnostics.

This supports measurement verification and provides additional information about instrument condition, helping operators maintain reliable gas measurement and plan maintenance more effectively.

Typical Applications

The Endress+Hauser Proline Prosonic Flow G 500 is suitable for:


  • Natural gas measurement

  • Process gas measurement

  • Oil & gas applications

  • Chemical industry

  • Gas distribution

  • Fuel gas measurement

  • Gas process monitoring

  • High-pressure gas measurement

  • Gas flow monitoring

  • Corrected gas volume measurement

  • Industrial gas systems

  • Applications with fluctuating gas conditions

Key Features


  • Gas ultrasonic flowmeter

  • Ultrasonic time-of-flight technology

  • Designed for natural and process gas

  • Suitable for oil & gas and chemical industries

  • Robust design for fluctuating process conditions

  • Measuring range 0.3–40 m/s

  • Volume flow accuracy down to ±0.5% o.r. with optional calibration

  • Corrected volume flow measurement

  • Sound velocity accuracy ±0.2% o.r.

  • Medium temperature -50 to +150 °C

  • Process pressure 0.7–101 bar a

  • Remote transmitter

  • Up to 4 configurable I/Os

  • CF3M measuring tube

  • 316/316L or Titanium Grade 2 transducer

  • Flexible industrial integration

  • Heartbeat Technology
Parameter Specification
Measuring Principle Ultrasonic flow
Measured Variables Volume flow · Corrected volume flow · Mass flow · Flow velocity · Speed of sound · Pressure · Temperature · Density · Dynamic viscosity · Energy flow · Wobbe index · Methane fraction · Calorific value · Molar mass
Nominal Diameter DN 25 to DN 300 (1" to 12")
Measuring Range Gas: 0.3 to 40 m/s
Max. Measurement Error Volume flow (standard): ±1.0% o.r. (3–40 m/s) · ±2% o.r. (0.3–3 m/s)
Volume flow (option): ±0.5% o.r. (3–40 m/s) · ±1.0% o.r. (0.3–3 m/s)
Corrected volume flow (std): ±1.2% o.r. (3–40 m/s) · ±2.1% o.r. (0.3–3 m/s)
Corrected volume flow (opt): ±0.8% o.r. (3–40 m/s) · ±1.2% o.r. (0.3–3 m/s)
Sound velocity: ±0.2% o.r.
Max. Process Pressure 0.7 to 101 bar(a) (10.15 to 1,464.88 psi(a))
Medium Temperature –50 ... +150 °C (–58 ... +302 °F)
With integrated pressure cell: –50 ... +100 °C (–58 ... +212 °F)
Ambient Temperature Standard: –40 ... +60 °C · Option: –50 ... +60 °C
Wetted Materials Measuring tube: 1.4408/1.4409 (CF3M)
Transducer: 1.4404 (316/316L) · Titanium Grade 2
Sensor Housing Material Stainless steel 1.4404 (316/316L) · 1.4408/1.4409 (CF3M)
Transmitter Housing Material AlSi10Mg (coated) · 1.4409 (CF3M, similar to 316L) · Polycarbonate
Protection Rating Sensor (remote): IP66/67 Type 4X · Transmitter (remote): IP66/67 Type 4X
Display / Operation 4-line backlit display with touch control · WLAN access · Configuration via local display or operating tools
Outputs 4 × outputs: 4–20 mA HART (active/passive) · 4–20 mA (active/passive) · Pulse/frequency/switch (active/passive) · Double pulse (active/passive) · Relay output
Inputs Status input · 4–20 mA input
Communication HART · Modbus RS-485
Power Supply 100–230 V AC / 24 V DC (non-hazardous area)
Hazardous Area Approvals ATEX · IECEx · cCSAus · JPN · EAC · UK Ex · KC
Product Safety CE · C-Tick
Functional Safety IEC 61508 · Applicable per IEC 61511
Metrological Approvals ISO/IEC 17025 accredited calibration · Heartbeat Technology (per ISO 9001:2015 §7.1.5.2a)
Pressure Approvals PED · CRN
Material Certificates 3.1 material · NACE MR0175/MR0103