WIKA FSM-6100 Industrial Heat Exchanger Flow Switch

$500.00

The WIKA FSM-6100 Flow Switch is designed to detect interrupted flow of water and other compatible liquids in industrial pipelines and heat exchangers. Its electromechanical switching mechanism helps protect equipment against failures caused by insufficient liquid supply.

Featuring ±5% switch point repeatability, a durable stainless steel paddle and a microswitch rated for more than 500,000 cycles, the FSM-6100 is ideal for cooling systems, pumps, HVAC equipment and industrial heat exchangers.

🕑 Lead time: 6-8 weeks
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The WIKA FSM-6100 is an electromechanical flow switch designed to monitor liquid flow and detect no-flow conditions. When the flow falls below the configured switching point, the switch changes state to activate a connected alarm, controller or protective circuit.

Its paddle-operated mechanism, protective bellows and robust stainless steel components make it suitable for industrial cooling and heating systems where reliable flow monitoring helps prevent equipment damage.

Key Features

  • No-flow detection: Helps identify interrupted liquid flow.
  • Switch point repeatability: ±5% of span.
  • Long service life: Microswitch designed for more than 500,000 cycles.
  • Stainless steel paddle: Designed to withstand pressure surges and elevated medium temperatures within rated limits.
  • Electrical switching: SPDT contact for monitoring, control and alarm applications.
  • Wide pipe-size compatibility: Suitable for nominal pipe sizes from 1 to 6 inches, depending on configuration.
  • Compact housing: Plastic enclosure with IP30 ingress protection.
  • Compatible media: Water, ethylene glycol and other liquids that are compatible with the wetted materials.

Suitable Applications

  • Industrial Heat Exchangers: Monitor cooling-water flow.
  • HVAC Systems: Protect heating and cooling equipment.
  • Water Treatment Plants: Monitor liquid supply in compatible systems.
  • Pumps and Dosing Systems: Detect interrupted liquid flow.
  • Industrial Cooling Systems: Help prevent overheating or freezing caused by insufficient flow.
  • Machinery Protection: Trigger alarms or control circuits when flow is interrupted.

Technical Highlights & Selection Considerations

  • Pipe Size: Confirm compatibility with the pipe diameter and installation arrangement.
  • Switching Point: Select and adjust the switching point to match the required operating flow.
  • Process Connection: Verify the required thread standard, such as NPT or BSPT.
  • Medium Compatibility: Confirm that the liquid is compatible with the brass, phosphor bronze, stainless steel and sealing materials used in the selected configuration.
  • Operating Conditions: Check operating pressure, medium temperature and flow range against the manufacturer's specifications.
  • Electrical Requirements: Verify the contact configuration, switching voltage and current for the connected control or alarm circuit.
  • Installation: Follow the manufacturer's instructions for paddle orientation, flow direction and installation position.

Frequently Asked Questions (FAQ)

Q1: What is the WIKA FSM-6100 used for?

It monitors liquid flow and detects interrupted flow in industrial pipelines, heat exchangers, cooling systems and compatible heating equipment.

Q2: How does the FSM-6100 work?

Liquid flow moves the paddle mechanism. When flow reaches the configured switching condition, the internal microswitch changes state to activate a connected control, alarm or protective circuit.

Q3: What liquids can the FSM-6100 monitor?

It is intended for water, ethylene glycol and other non-corrosive liquids compatible with its wetted materials. Confirm material compatibility before use.

Q4: What is the switching repeatability?

The specified switch point repeatability is ±5% of span.

Q5: Does the FSM-6100 provide a continuous flow-rate signal?

No. It is an electromechanical flow switch designed for switching and flow monitoring, rather than a continuous analogue flow transmitter.

Q6: What information is needed for a quotation?

Provide the model, pipe size, process connection, required switching point, liquid type, operating pressure, medium temperature and electrical switching requirements.

Switching Performance & Electrical Ratings

Standard Data Sheet WIKA FL 60.01
Switching Function 1 x SPDT (single pole double throw) microswitch
Switch Point Repeatability ±5% of span
Contact Material & Approvals UL-certified silver alloy contacts; Service life > 500,000 switching cycles
AC Electrical Rating AC 125 V / 250 V, 15 A (resistive and inductive loads)
DC Electrical Rating Resistive: DC 125 V 0.5 A, DC 250 V 0.25 A
Inductive: DC 30 V 5 A, DC 125 V 0.05 A, DC 250 V 0.03 A

Materials & Operating Conditions

Paddle Sensor Element Stainless steel 316 paddle segment set with phosphor bronze sealing bellows
Process Connection 1 in NPT male (ASME B1.20.1) or 1 in BSPT male (ISO 7); Nickel-plated brass (ASTM B455 C38500); NBR seal
Mounting Orientation Suitable for horizontal and vertical pipelines (aligned with directional flow arrow)
Operating Pressures Max. operating pressure: 10 bar (145 psi); Overpressure limit: 15 bar (217 psi)
Permissible Temperatures Medium: -20 to +100 °C (-4 to +212 °F)
Ambient: -20 to +70 °C (-4 to +158 °F)
Permissible Media Water, cooling water circuits, ethylene glycol mixtures, heat exchangers, and non-corrosive liquids
Enclosure & Ingress Protection High-impact ABS plastic (Blue RAL 5022 or Red RAL 3028); IP30 per IEC 60529; M16 cable entry grommet